ELE316014CSENG-  -  NADEM V (A5E4v2) Electronic Control Module -NSS-26/05/2016Prodotti ElettriciSNNValerio BonanniN-  - 622.987Valerio BonanniBbisProdotti ElettriciNumero Pratica,NumDich,Norma,NumBusta,Richiesta,ValiditàELE316014CSN-26/mag/2021622987
 
Form
  Prodotti Elettrici(TO)
Certification N. ELE316014CS - (ENG)
Certificate date 26/05/2016
Type Impianti di Automazione
Product Sistema di comando, sicurezza e monitoraggio per motori Diesel

Model or Denomin.
Items
ADEM V (A5E4v2) Electronic Control Module
Applicant CATERPILLAR MARINE
Place of requester 3701 SOUTH STREET  %  47905 LAFAYETTE (IN)  % U.S.A.
Tel. N.,Fax, Email +1 765 448 5969, +1 765 448 5031, thien_james_l@cat.com
Standards Rules for the classification of ships.- Part C - Machinery, systems and fire protection. - Ch.3, Sect. 6, Table 1.
Envelope N. Vedere Codice Protocollo: RSSE/ITMA/LNI/45802 - Data Protocollo: 27/10/2014
Expire date 26/05/2021
Head Office GENOVA
Interrut.senza Dettaglio ENG
Vuoto Querysave
S
TYPE APPROVAL CERTIFICATE
No. ELE316014CS
This is to certify that the product below is found to be in compliance with the applicable requirement of the RINA type approval system.

Description Control, safety and monitoring system for Diesel engines
Type ADEM V (A5E4v2) Electronic Control Module
Applicant CATERPILLAR MARINE
3701 SOUTH STREET
47905 LAFAYETTE (IN)
U.S.A.
Reference standards Rules for the classification of ships.- Part C - Machinery, systems and fire protection. - Ch.3, Sect. 6, Table 1.
  

 
 
   .   This Certificate is valid until May 26, 2021
_________________________________
RINA Services S.p.A.
Valerio Bonanni
This certificate consists of this page and 1 enclosure
**** NOTICE: This is NOT an official certificate ****

TYPE APPROVAL CERTIFICATE
No. ELE316014CS
Enclosure - Page 1 of 2
ADEM V (A5E4v2) Electronic Control Module
The ADEM V (A5E4v2) Electronic Control Module has been designed as control of natural gas and diesel
engine systems from 6-cylinder to 20-cylinder applications.

A5E4v2 ECM
Part No. 430-5447 - A5E4v2 Marine AC (MN AC)
Part No. 440-4776 - A5E4v2 Marine-MP (MN MP)
Part No. 454-4981 - A5E4v2 MaK
Software Version
ECM Software Boot                        Part No. 449-3431
Input Output

Keyswitch
1
On/Off Sourcing Driver (2A) 5
Switch to Ground 17 17 On/Off/PWM Sourcing Driver (2A) 6
Switch to Battery 2 2 On/Off/Speed Driver (2A) 1
Active Analog Sensor 12 12 On/Off Sourcing Driver (3A) 1
Passive Analog Sensor 4 On/Off Sourcing Driver (4.5A) 1
Programmable Active/Passive Analog Sensor 10 On/Off Sinking Driver (300mA) 3
Passive/Active Pop/Depop Analog Inputs 4 On/Off/PWM Sinking Driver (300mA) 4
Engine Speed/Position/Timing Inputs 3 On/Off Sinking Driver (2A) 1
Turbo Speed Input 3 4-20mA Driver 2
Vehicle Speed Input 1 PWM Driver (3.75A) 1
Differential Speed Input 1 PWM Driver (2.50A) 3
Single Ended PWM/Switch to Ground 8 Frequency Out – 12V diff. 2
4-20mA Inputs 2 Injector/Brake High-Side Driver11 12
Active Detonation Input 4 Injector/Brake Low-Side Driver 24


Ignition Timing Output 2
1Four banks of injectors allow overlapping waveforms. Each bank contains 3 high-side drivers and 2 low-side drivers, each low-side driver being
multiplexed onto 3 return lines.
Processing Elements Sensor Power Supply

MPC5674F Mamba Microprocessor
256MHz
5V Sensor Supply (300mA) 1
Internal Flash ROM 4Mb5V Sensor Supply (80mA OEM) 1
SRAM 1Mb8V Sensor Supply (150mA) 1
EEPROM 32Kb12V Speed Timing (30mA) 1
NVSRAM 512Kb

Communication

J1708 (CAT) Data Link 1
J1939 (CAN) Data Link 3

TYPE APPROVAL CERTIFICATE

No. ELE316014CS
Enclosure - Page 2 of 2

ADEM V (A5E4v2) Electronic Control Module



Documents:

- Chart-S/A, A5E4v2LD n° 24116155 - Board Level Diagram
- Schematic-A5E4v2 n° 24116159 - Main Board
- A5E4v2 System Schematic
- M34 Dual Fuel Core Engine Control System - Sys. Req. Ver. MAK_DF_ALPHA_9
- A5E4v2 Type Approval Test Plan and Report Version 1.0 8/29/2014
- Engine ECM Software Quality Procedure
- DFMEA Verification A5E4v2 Caterpillar Controller n° FRE06-10027945 14/2/13
- Marine Society Testing Requirements Version 1.9 18-Jul-2014

Test Reports:

- A5E4v2 Type Approval Test Plan and Report Version 1.6 7 November 2014
- A5E4v2 Additional Populations - White Paper Tested Part Number: 454-4981
Additional Part Numbers: 430-5447, 440-4776 Version 1.0

General remarks:

When the system is used for single engine propulsion or for emergency generator engine a back up engine
control module is to be provided in order to maintain the engine operation even in case a "single failure" occurs.

A failure occurring in the ECM shall cause an alarm in the manned control stations.

The lines / switches regarding starting interlocks ( eg. reduction gear engaged, turning gear engaged, propeller
pitch not zero position) are to be monitored to produce an alarm in case of cable interruption (wire break monitoring).
In this event starting interlock of the engine is to be maintained.

The lines / switches regarding the engine emergency stop is to be monitored in order to produce an alarm
in case of cable interruption (wire break monitoring). In this event the engine has not to stop.

Safety functions are to be independent from the ECM in single and dual configuration.

System block diagram including power supply arrangement are to be sent for approval for each installation.

Certificate Retention:

All changes in software and hardware are to be recorded as long as the system is in use on board.
The records of all changes are to be forwarded to RINA for evaluation and approval.
Major changes in the software / firmware / hardware are to be approved before being installed on the
programmed systems.

GENOVA May 26, 2016
**** NOTICE: This is NOT an official certificate ****